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Metric gear racks are linear mechanical components with teeth that follow the metric system of measurement. They are designed to mesh with mating gears or pinions to convert rotary motion into linear motion.

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Metric gear racks are linear mechanical components with teeth that follow the metric system of measurement. They are designed to mesh with mating gears or pinions to convert rotary motion into linear motion. Metric gear racks are characterized by their pitch, which represents the distance between consecutive teeth along the axis of the gear rack, and is measured in millimeters (mm).

メートルギアラック

精度等級:(JIS 5級)7e25 焼入れ:歯部浸炭焼入(HRC42~48)
材質:(S45C中炭素鋼)C45サイドグランド:付属
タイプ: ヘリカルラック圧力角: 20°
歯の処理: フライス加工 右ねじれ角: 19°31'42''
モジュール L L2 歯番号 B A0 A1 D I 穴番号 A C1 C2 E D1 I1 C3 ピッチ誤差/300mm
1 1000 3.14 300 15 15 14 - - - - - - - - - - 0.02
1.5 1000 6.7 200 19 19 17.5 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.03
2 1000 8.5 150 24 24 22 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.031
2.5 1000 8.5 120 24 24 21.5 62.5 125 8 9 7 11 7 31.7 936.6 5.7 0.033
3 1000 10.3 100 29 29 26 62.5 125 8 9 10 15 9 35 930 7.7 0.035
4 1000 13.8 75 39 39 35 62.5 125 8 12 10 15 9 33.3 933 7.7 0.038
5 1000 17.4 60 49 39 34 62.5 125 8 12 14 20 13 37.5 925 11.7 0.04
6 1000 20.9 50 59 49 43 62.5 125 8 16 18 26 17 37.5 925 15.7 0.042
8 1000 28.7 36 79 79 71 60 120 8 25 22 33 21 120 720 19.7 0.045
10 1000 35.11 30 99 99 89 62.5 125 8 32 33 48 32 125 750 19.7 0.052

ラックアンドピニオンを利用して回転運動を直線運動に変換します。 ラックは角形または円筒形の棒状の材料の一面にまっすぐな歯を切り出したもので、ピニオンはラックと噛み合う小さな円筒形の歯車です。 ギアを分類するにはさまざまな方法があります。 ラックアンドピニオンは歯車軸の相対位置でいうと平行軸タイプに属します。

動作原理:

Metric gear racks operate based on the principle of gear engagement. When a mating gear or pinion rotates, the teeth of the gear rack mesh with the teeth of the gear, causing the gear rack to move linearly along its axis. This linear motion is precise and controlled, allowing for various applications that require linear movement.

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Advantages:

1. Precise Linear Motion: Metric gear racks offer accurate and controlled linear motion, making them suitable for applications that require precise positioning and movement.
2. Compatibility: Metric gear racks follow a standardized metric system, ensuring compatibility with other metric components such as gears and pinions.
3. Interchangeability: Metric gear racks are designed to be interchangeable, allowing for easy replacement and maintenance.
4. International Standard: Metric gear racks adhere to international metric standards, facilitating their use in global markets.
5. Variety of Materials: Metric gear racks are available in different materials, allowing for customization based on application requirements.
6. Cost-Effective: Metric gear racks are widely produced and readily available, making them cost-effective compared to custom-made solutions.

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アプリケーション:

Metric gear racks find wide applications across industries and systems that require precise linear motion control. Some common applications include:
1. Robotics: Used in robotic systems for pick-and-place operations, material handling, and assembly tasks.
2. CNC Machine Tools: Employed in CNC mills, lathes, and milling machines to achieve accurate linear movement of cutting tools or workpieces.
3. Conveyors: Utilized in conveyor systems to drive the movement of conveyor belts for smooth material handling.
4. Positioning Systems: Found in precision positioning systems like linear stages and slide rails used in microscopy, metrology, and semiconductor manufacturing.
5. Industrial Machinery: Integrated into various industrial machines such as printing machines, packaging equipment, and textile machinery for precise linear motion control.
6. Automotive: Used in automotive steering systems to convert rotational motion into linear motion, enabling vehicle maneuverability.
7. Medical Equipment: Applied in diagnostic machines, imaging systems, and surgical robots for accurate positioning, imaging, and surgical procedures.

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インストール:

1. Mounting Surface: Ensure that the mounting surface for the gear rack is flat, rigid, and properly aligned with the mating gear or pinion. Any misalignment can cause uneven wear and reduced performance.

2. Alignment: Align the gear rack parallel to the rotational axis of the mating gear or pinion. Proper alignment ensures smooth engagement and efficient power transmission.

3. Fastening: Securely fasten the gear rack to the mounting surface using appropriate fasteners. Follow the manufacturer's recommendations for the type and torque values of the fasteners.

4. Lubrication: Apply a suitable lubricant to the gear rack and mating gear or pinion to reduce friction and wear. Use lubricants recommended by the manufacturer and follow the specified lubrication intervals.

メンテナンス:

1. Regular Inspection: Periodically inspect the gear rack for signs of wear, damage, or misalignment. Check for excessive wear on the teeth, cracks, or deformations. Address any issues promptly to prevent further damage.

2. Lubrication: Regularly lubricate the gear rack and mating gear or pinion as per the manufacturer's recommendations. Make sure the lubricant is evenly distributed along the gear rack to maintain smooth operation.

3. Cleaning: Keep the gear rack clean and free from dirt, debris, and contaminants. Regularly clean the gear rack using a soft brush or cloth to remove any buildup that may affect its performance.

4. Load Monitoring: Monitor the applied load on the gear rack to ensure it remains within the specified capacity. Avoid overloading, as it can lead to premature wear or failure. If higher loads are required, consider using a larger or stronger gear rack.

5. Misalignment Correction: If any misalignment is detected during inspections, take corrective measures to realign the gear rack and mating gear or pinion. Misalignment can cause uneven wear and reduce the gear rack's lifespan.

6. Replacement: If the gear rack shows significant wear, damage, or deformation that cannot be repaired, it should be replaced with a new one. Follow the manufacturer's guidelines for proper replacement procedures.

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When selecting a suitable metric gear rack, consider the following factors:

1. Application Requirements: Determine the specific requirements of your application, including the desired linear motion, load capacity, speed, and precision. This will help you identify the appropriate specifications for the gear rack.

2. Pitch and Module: Determine the pitch and module of the required gear rack. The pitch represents the distance between consecutive teeth, measured in millimeters (mm), while the module refers to the size and spacing of the gear teeth. Ensure that the selected gear rack has a pitch and module that match the mating gear or pinion.

3. Material: Consider the material of the gear rack based on the application's demands. Common materials for metric gear racks include steel, stainless steel, and plastic. Evaluate factors such as load capacity, environmental conditions, and desired durability to select the most suitable material.

4. Load Capacity: Determine the maximum load that the gear rack needs to support. Consider both the static and dynamic loads that will be applied. Ensure that the selected gear rack has a load capacity that meets or exceeds the requirements of your application.

5. Precision Requirements: Evaluate your application's precision requirements. If precise positioning and motion control are crucial, consider gear racks with high precision and low backlash. Helical gear racks are known for their improved precision and reduced backlash compared to straight gear racks.

6. Length and Configuration: Determine the required length of the gear rack based on the linear travel or stroke of your application. Consider whether the gear rack needs to be cut or joined to achieve the desired length. Additionally, consider the configuration of the gear rack, such as straight or curved, based on the specific motion requirements of your application.

7. Application Environment: Consider the environmental conditions in which the gear rack will operate. Take into account factors such as temperature, humidity, dust, and chemical exposure. Choose a gear rack with appropriate corrosion resistance and protection measures to ensure its longevity in the specific environment.

8. Manufacturer and Quality: Select metric gear racks from reputable manufacturers with a track record of producing high-quality products. Ensure that the gear racks meet industry standards and certifications, if applicable, to guarantee their performance and reliability.

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Metric gear rack factory

With a focus on international certifications, exceptional after-sales service, and unmatched professional expertise, EVER POWER stands as a leading manufacturer of metric gear racks.

Our commitment to quality is evident through our attainment of internationally recognized certifications. We adhere to rigorous standards, ensuring that our gear racks meet or exceed industry requirements. This dedication to excellence guarantees the reliability and durability of our products, providing you with peace of mind.

At EVER POWER, we prioritize customer satisfaction. Our dedicated after-sales service team is readily available to address any inquiries, provide technical support, and resolve issues promptly. We value long-term partnerships and strive to exceed expectations with our responsive and personalized service.

Backed by a team of skilled professionals, we possess in-depth knowledge and expertise in metric gear rack manufacturing. Our engineers employ advanced technologies and precision techniques to deliver gear racks of exceptional quality and performance. Whether it's for robotics, CNC machine tools, or industrial machinery, our gear racks ensure precise linear motion control.

With a global presence, EVER POWER serves diverse industries worldwide. We are committed to delivering tailored solutions that meet your specific requirements. Our customer-centric approach, combined with our extensive product range, allows us to provide comprehensive solutions for your linear motion needs.

Choose EVER POWER as your trusted partner for metric gear racks. Experience our internationally accredited quality, reliable after-sales service, and unmatched professional expertise. Let us empower your applications with precision and performance.

In addition, we also offer other gear rack products, as well as agricultural machinery gearboxes, PTO shafts, chain and sprockets, hydraulic cylinders, air compressors, and other products. Customers are welcome to customize or inquire.

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製品品質レポート

利用可能な材料

1。 ステンレス鋼:SS201、SS303、SS304、SS316、SS416、SS420
2. Steel:C45(K1045), C46(K1046),C20
3。 黄銅:C36000(C26800)、C37700(HPb59)、C38500(HPb58)、C27200(CuZn37)、C28000(CuZn40)
4。 ブロンズ:C51000、C52100、C54400など
5。 鉄:1213、12L14,1215
6。 アルミニウム:Al6061、Al6063
7.ご要望に応じたOEM
利用可能な製品資料

表面処理

アニーリング、自然標準化、熱処理、研磨、ニッケルメッキ、クロムメッキ、亜鉛メッキ、黄色の不動態化、金の不動態化、サテン、黒色表面塗装など。

処理方法

CNC機械加工、パンチ、旋削、フライス加工、穴あけ、研削、ブローチ加工、溶接、組み立て
製品仕上げ

QCと証明書

技術者が生産をセルフチェックし、プロの品質検査官がパッケージの前に最終チェック
ISO9001:2008、ISO14001:2001、ISO / TS 16949:2009

パッケージとリードタイム

サイズ:図面
木製ケース/コンテナとパレット、またはカスタマイズされた仕様に従って。
15-25daysサンプル。 30-45days公式注文
港:上海/寧波港
製品パッケージ